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Aztec Coatings is the Industry Leader for Industrial Tank Coating, Pipe Coating & Fire-proofing.
Environmental Impact Disposal Update
Disposal UPDATE
A number of studies of the proprietary compound that is the active ingredient in HoldTight®
102 salt remover I flash rust inhibitor have concluded that the material may be safely disposed of in sanitary sewers, rivers, lakes, and other bodies of water without endangering aquatic life or otherwise compromising the environment. This was true even when that compound was tested at a much higher level of concentration than in HoldTight®
102 off-the-shelf and dramatically higher concentrations than in the product as applied. The concentration of the compound in these studies was greater by a factor of 3 or 4 than its concentration in undiluted (“off-the-shelf”) HoldTight® 102 and 150 to almost 1,000 times greater than in HoldTight® 102 when it is used in ANY application. Even in these substantially higher concentrations, there were no measurable adverse effects.
This chart relates necessary dilutions of HoldTight® 102 at various levels to the resulting concentration of this proprietary ingredient:
Recommended dilution of HoldTight® 102 (by potable water) when used in various applications
Concentration of proprietary compound in
HoldTight® 102 at these dilution levels
| 250:1 |
0.08% |
| 200:1 |
0.1% |
| 100:1 |
0.2% |
| 50:1* |
0.4% |
*50:1 is the lowest dilution of HoldTight® 102, and therefore the highest permissible concentration of the proprietary compound in ANY application.
Clearly, the amounts of this proprietary compound present in the waste generated in any type of discharge or run-off produced in blasting I washing applications with HoldTight® 102 is very nominal to negligible.
The Ministries of Environment & Energy and of Transportation of Ontario, Canada as well as their counterparts in Trinidad & Tobago have tested HoldTight® 102 and concluded that it is non-toxic and biodegradable
Contact HoldTight Solutions Inc., for details on the various studies referred to here.
PRODUCT DATA SHEET
DESCRIPTION:
HoldTight® 102 is an additive that prevents flash rusting of wet abrasive- and water-blasted iron and steelsurfaces and of dry-blasted surfaces in a pressurized wash down. It effectively removes allsalts, including chlorides, sulfates, phosphates, niTrates,etc., and other contaminants, including oil, grease, and blast residues. It is approved by most major coating suppliers for use with most coatings: see Representative Compatibility Chart or contact Hold Tight Solutions Inc., for references.
PRINCIPAL CHARACTERISTICS:
Soluble in water • Non hazardous • Non-Toxic • Biodegradable • Phosphate and acid-free • Non-flammable • With no rain, temperature above 40eF, rusting will be prevented for about 4B hours, often longer • Raises pH of blasting water to help compensate for acidic sand • Colorless • Leaves no residue • Surface salts, including chlorides, undetectable after proper use • Product chemistry approved by the FDA for food grade service under 21 Code of Federal Regulations 178.3400
BASIC DATA:
Mass Density Approximately 62.43 lb/cu, ft (1g/cm:s) • Minimum Time before coating Priming should be done as soon as possible, before flash rust appears and after the surface is dry. Some primers (consult manufacturer’s instructions) can be applied when the surface is still damp, provided it is free from visible droplets or running water, but a dry substrate is always preferred. • Typical Time before coating ( the window”) 48 hours, or longer with favorable weather conditions- no rain, temperature above 40″F • Shelf Life 3 years stored in cool & dry place. Do not store below 24EF to avoid freezing. {See MSDS for more detail.)
INSTRUCTIONS FOR USE:
HoldTight®102 is typically used in both blast water and wash down water (See note on water below.) It is diluted with water 50
250:1, depending on the application, humidity and level of surface contamination. II is rarely necessary to dilute it less than 50 to one and frequently possible to dilute it much more. 100:1 is the most common dilution ratio. (See: ”FAQ: mix ratios” and “Coverage”
memos..) In some cases it may be used only in the wash down: after ultra high pressure (UHP) water blasting or after dry blasting. (See
our separate bulletin on UHP water jetting.) UHP users should always consult their equipment manufacturer concerning the use of HoldTight®102 or any other additives in their equipment
In high humidity environments with highly contaminated substrates (e.g., steel plate used in ocean service or exposed to “dirty” air),
50:1may be necessary for both cycles. With low humidity and a relatively clean surface, 10D:1dilulion on the blast cycle and 100:1on the wash down should be satisfactory. Until a job begins, assume an average of100 to one for an the water you plan to use. If testing various dilutions of HoldTight®102 is not practical and if contamination or humidity Is high, 50:1is the “fail safe” dilution for both
cycles. In wash downs: always use HoldTight®102; never dilute more than 100:1on wash down; and use HoldTight®102-treated water at 1-3 g.p.m. (3.8-11.4 Lp.m.), a! no less than 500 p.s.i. (34 bars). For degreasing applications, a 50:1 dilution is generally recommended, but higher concentrations {e.g.. 25:1) may be necessary in some cases.
NOTE: Water that contains a high concentration of salts, carbonates and/or bicarbonates (i.e., hard water”), or other contaminants may interfere with the performance of HoldTight® 102. Hard water may also be a problem for some equipment. Consult the manufacturer. In most localities, water treatment on site is accessible and inexpensive. Industrial or plant water is often a problem, so should be avoided. In a few areas even potable {”drinking”) water may also be a problem. In most cases “badwater” can be corrected easily and inexpensively. Call our technical service staff if you have any concerns or questions about water. If you follow these instructions and HoldTight®102 is not working as you expect, it is probable that you have a water problem: Call our staff immediately.
Avoid “pooling·· of 102-treated water: on flat areas, eX”cess water should be blovm away with oilfree compressed air.
Though you will usually 11ave a 48·hour or longer rust free window, it is good practice to prime as soon as possible after the surface is completely dry and before flash rust appears
SAFETY PRECAUTIONS:
Wear eye protection when handling this or similar products. ln case 102 gets into eyes, flush with water for 510 minutes. Sei3 a doctor if irritation persists. Inhalation of vapor of undiluted 102 may be harmful to some individuals.
This information ts. to the best of our knowledge, correct at the date of printing As always, consult HoldTlght Solutions Inc., for the latest changes Since conditions of application and service, including equipment used, are beyond our control, we accept no liability on the basis of the Information and suggestions here or elsewhere. 060109
HoldTight Solutions Inc.
Aztec Coating’s New Cryogenic Refurbishing/Rehab Facility
AZTEC’S NEW CRYOGENIC REFURBISHING/REHAB
FACILITY:
Aztec’s refurbishing and rehab facility carries out this repair process with constant and improved technologies working in conjunction with some of the top gas distributors in the United States. Aztec has always been on top of the latest advances to ensure your customers in the field have the look and reliability of their vessels that they demand and you can be proud of.
The Aztec’s cryogenic facility is now capable of refurbishing (blast and coat) any sized tanks, rolling tankers and tractors. Additionally,
The 19,000 sq. ft shop can provide the following:
• Certified welders capable of working with a variety of metals.
• Blast area capable of handling any sized tanks.
• Open-ended paint booths capable of handling any sized tanks.
• Truck access to our site and is located 15 miles from 1-80 (Exit 99).
• UP serviced direct rail access.
Industrial Coatings Rehab Work Process
Rehab Work Process – Sandblasting
1. After receiving the purchase order, the Project Manager at Aztec Coatings, Inc. will call the customer site contact to schedule a date and time when the work will begin.
2. After arriving at work site we will check in with site contact to let them know we are there. Any on-site training requirements will be completed at this time. A safety walk through will be done with site contact, review of work scope and we will get them to show us where we can stage our equipment.
3. After staging the equipment, i.e. blast pot, compressor, trailer, blasting media, generator, and miscellaneous
sundries, we will walk the job site with contact person(s) and using a gas detector (sniffer) check for any leaks. If there are leaks detected, we would ask that the leaks be repaired by the customer. If we arrange for the repair, it will be bid on a time and material basis.
4. Donning full PPE, steel toes boots, safety glasses, hard hat, Nomex coveralls or disposable Tyvek (non
breathable) suits, blasting helmets with HEPA respirator, and any additional items deemed necessary for safety, sandblasting will begin. Boom lift will be utilized when working six feet up or higher to ensure 100% tie off and safety. Periodically readings will be taken with the gas detector (sniffer) to ensure a safe work environment. We will take the exterior of the tank and 50 to 60 linear feet of piping per tank (as specified in the bid, any additional linear feet will be billed at Time-and-Material), down to a SSPC-SP6 (Commercial Blast Cleaning) profile as per the bid. Quality Assurance measurements will be taken, i.e. dew point, ambient temp, surface temp, humidity and blast profile, these will be recorded and saved.
5. Each night after sandblasting, the tank will be power washed and treated with S/W Hold Tight to keep the rust
from blooming and insuring a clean surface preparation. The blasting will take approximately a week on a 30,000 gallon bulk tank. Each night at close of the work day, the job site will be cleaned up; all disposable materials and supplies will be bagged and removed, we will work with the on-site contact person to ensure we are in compliance with their site, local city, county and state regulations. All equipment and tools will be packed up and secured.
6. Cement pad and peers will be sandblasted to SSPC-SP7 (Brush-Off Blast Cleaning), scarified and coated with flat
epoxy paint.
7. After blasting is completed, each tank will be primed with S/W Macropoxy 646,coating with a 4 to 6 mils DFT.
Quality Assurance measurements will be taken, i.e. dew point, ambient temp, surface temp, humidity and blast profile, these will be recorded and saved.
8. The intermediate coat will be S/W Macropoxy 646, coating with a 4 to 6 mils DFT. Quality Assurance measurements will be taken, i.e. dew point, ambient temp, surface temp, humidity and blast profile, these will be recorded and saved.
9. Top coat will be done with an S/W High Solid Polyurethane, coating with a 4 to 6 mils DFT. Quality Assurance
measurements will be taken, i.e. dew point, ambient temp, surface temp, humidity and blast profile, these will be recorded and saved. The “total dry film thickness” will be measured and recorded on the quality assurance form.
10. All OSHA, customer on-site, state and local safety standards will be followed at all times.
11. At the completion of a job, the site will be completed cleaned and all debris will be picked up, bagged and readied for removal from job site.
12. At the completion of a job, a job evaluation will be requested from the on-site contact.
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Spray-On Protective Coating Wins Award
Spray-On Protective Coating Wins Award
ARLINGTON, Va. — R&D Magazine honored an Office of Naval Research (ONR) scientist with a 2011 “R&D 100″ award Oct. 13 for the development of a revolutionary coating material that is blast-and fire-resistant.
The special high-tech surface technology, HybridSil Fire/Blast, acts like a force field that surrounds and protects any type of surface, making it blast-, ballistic- and fire-resistant.
“You can take an existing material and change it completely to make it more useful for the warfighter,” said award recipient Dr. Roshdy George S. Barsoum, ONR’s manager, Explosion-Resistant Coating, Ships and Engineering Systems Division. “Receiving this award is recognition that we are developing something that the warfighter can really use and exploit.”
The Navy is particularly interested in the material’s fire-resistant properties, since fires, along with floods, present the greatest threats on a ship or submarine. The Army and Air Force have also been investigating its use to protect buildings against vehicle-borne explosive devices.
The Protective Coating was developed with industry partner NanoSonic Inc, and the cost per gallon is equivalent to premium house paint. It can be used on new and old materials alike, making it easy to apply to existing ships or vehicles.
The research into this Protective Coating began after the bombing of USS Cole (DDG 67) Oct. 12, 2000. The Navy wanted to find new ways of protecting ships, including Protective Coatings and polymers that could shield against explosions and fire. The research took off after 9/11, and the new defensive coating was applied to the rebuilt sections of the Pentagon.
According to R&D Magazine’s website, the R&D 100 awards identify and celebrate the top high-technology products of the year, spanning industry, academia and government-sponsored research. Winning products include sophisticated testing equipment, innovative new materials, chemistry breakthroughs, biomedical products, consumer items and high-energy physics.
ONR provides the science and technology necessary to maintain the Navy and Marine Corps’ technological advantage. Through its affiliates, ONR is a leader in science and technology with engagement in 50 states, 70 countries, 1,035 institutions of higher learning and 914 industry partners. ONR employs approximately 1,400 people, comprising uniformed, civilian and contract personnel, with additional employees at the Naval Research Lab in Washington, D.C.
Aztec Coatings Launches New Website
Aztec Coatings Launches New Website
The new web site features easy navigation, an informative blog, a gallery of photos showcasing Aztec Coatings’ work and in-depth descriptions of all of the company’s services. There are also share buttons for Facebook, Twitter and other social networking web sites and an easy-to-use contact form.
Recent blog posts include the right fireproofing for architectural exposed structural steel, the challenges of finding the correct commercial coatings in an era when customers are concerned about quality, aesthetics and price, and a discussion about protection against erosion and corrosion.
“We’re very excited about the new web site,” an Aztec Coatings spokesperson said. “We think our customers and people seeking more information about our company and services will like the updated look and easy navigation. We’re especially proud of our blog, which will keep visitors to www.azteccoatings.com up to date with the latest trends and issues facing our industry.”
Founded in 1999, Aztec Coatings is a national leader in cryogenic coating and maintenance work. An industrial and commercial painting contractor, the company provides services to mines, petroleum plants, manufacturing facilities, chemical plants and health care facilities in all of the contiguous 48 states. The company also has customers in Puerto Rico, Mexico and Canada.
Aztec Coatings provides machinery coatings, floor toppings, corrosion protection, pond linings, industrial painting, secondary containment, tank coatings, floor blasting and recoating, reservoir linings, environmental systems, pipe coatings and process pond linings. All of its work is guaranteed for two years.
The company is certified by several third-party compliance organizations, including PICS, BROWZ, ISNetworld, and VeriREP. All of its crew members receive extensive training and hold the Transportation Workers Identification Credential. They are also certified by the U.S. Department of Labor’s Mine Safety and Health Administration.
“Excellent customer service and meeting the highest health, safety, quality and environmental standards have always been our priorities,” the Aztec Coatings spokesperson said. “We’re very proud of our impeccable safety record.”
Aztec Coatings is a privately owned company based in Tooele, Utah. For more information about the company and its services, visit the new web site at www.azteccoatings.com.
Pipe Coatings
Pipe Coatings
Pipes: the number of pipes used to keep the world running smoothly is unbelievable. Naturally, with that kind of responsibility, pipes need to be protected in order to prevent any adverse affects. If you are looking to protect your investment, equipment, or simply want to ensure that a pipe does not incur damage, applying a pipe coating is your best option. Depending on your needs, there are numerous options for pipe coatings.
Aztec Coatings is happy to offer a variety of types of pipe coating. Specializing in mining and industrial pipe coatings, Aztec Coatings will ensure that your pipes are properly coated. In addition, Aztec Coatings also offers fireproofing. However, no matter what type of environment your pipes are in, Aztec Coatings guarantees to provide you with the best possible pipe coating to fit any environment.
Pipe coatings are available for steel and other types of pipe. Aztec Coatings offer pipe coating that is available in the following different linings:
Membrane linings
Abrasive blasting
Single and plural components
High mastic epoxy
Glassflake coatings
Polyurea
Plastic coatings
Polymer coatings
Furthermore, Aztec Coatings understand the importance of coating thickness and will deliver an excellent final quality product. For those that do not know, coating thickness is a huge factor in pipe coating. Not only will the thickness of a coating affect the price, it can also have an effect on the quality of the overall product. In most cases, the coating levels will depend on the the size and shape of the pipe, coating thickness range, material of the substrate, and equipment cost. When measuring thickness, ultrasonic, eddy current, or micro meter measurements are common techniques used.
When deciding whether or not pipe coating is the best option for you, keep in mind that pipe coating is required in order to avoid corrosion. Additionally, having your pipes professionally coated will prevent your pipes from being exposed to the elements. Consequently, you will not have to spend money having your pipes repaired; purchasing professional coating services can save you money in the long run. Do not hesitate, get in touch with Aztec Coatings today!
Industrial Coater
Industrial Coater
Industrial coating avoids wear from abrasion; it is also possible to have heat resistant coatings for coils and other heat transferring materials. Chemicals eat at equipment and the industrial coater must know how to use primers and coatings on equipment to help it withstand wear. With new chemicals on the market it is possible to find materials that are non pealing, non sticking, and strong.
Salt causes metal to erode but with industrial chemical covers this problem is lessened. Rust causes leaks and breakage. The Sun’s heat does not help a company’s investment avoid damage so protective solutions must be found. Placing a lasting coat of industrial polyurethane or thermoset polyimide helps to form a seal to shelter valuable equipment for years to come from a wide variety of environmental problems.
Pipes need coating to keep corrosive spots from developing leaks, and industrial tanks sometimes holding hazardous equipment must be treated with the utmost care. Sealants care needed to keep damage away from this important equipment. Companies invest in over land pipes and underground, tanks for holding chemicals, and connecting equipment. Repairing all of this material is expensive and when down can have a financially destructive effect.
The easiest way to look after important machinery is to give it a reliable, durable coating to shelter it from the elements that may cause it to deteriorate. Plant equipment is uses on a daily schedule some night and day. A facility operating day and night is not unusual and machinery can cost into the thousands for a small replacement part. Rather than find your company putting thousands into replacement parts and loosing millions while waiting for that new part to arrive, give all of the valuable equipment in your plant facility a professional industrial coating.
Industrial coating companies are certified to take care of equipment on oil rigs, oil fields and taking care of equipment in plants. Equipment needs to be coated in as many ways as possible to keep it from wearing and facing excessive depreciation. For lasting protection get expert coating for plant machinery.
Commercial Coatings in this Era
Commercial Coatings in this Era
In this generation, technology is always on the verge of creating more than what our minds ever think of. We can see superb building designs and exceptionally tall establishments. The rapid increase in this sector has made commercial coatings very hard and a demanding work. The owners of commercial buildings want high quality materials used in the coating system. They demand the best looking finishes in the building exterior and interior at a reasonable cost and very low, if not zero, coating maintenance. These kinds of demands from the commercial sector are very difficult to achieve but with the advancement of science and technology, a breakthrough in commercial coatings have been created.
An ocular inspection of the establishment is essential and greatly a critical factor to consider in planning and applying the kind of coating for a specific building. An expert that has a professional experience conducts a thorough assessment of the property and submits a highly comprehensive report which contains the building conditions of the establishment. The report will serve as a record and assist in the coating project that needs to be applied.
The building is then customized with the appropriate products, equipment, suitable personnel and the most essential which is the application procedures. The result of the thorough investigation will be the basis of some issues that needs to be addressed by certain experts. This is where quality coating products are being identified and used. Depending on the customization, buildings may be aesthetically coated with special commercial coatings.
A professional and well experienced contractor is also needed to execute high quality workmanship in the coating application into the property. He must keep in touch with the other personnel who are included in the project to install the coating system properly. Moreover, work monitoring is important during and after the implementation of the commercial coating application in order to prevent any failures.
The Right Fireproofing
The Right Fireproofing
Showcasing architectural exposed structural steel is a reality with Carboline fireproofing products. Architects engineers and designers now have the flexibility to create designs using exposed steel where fireproofing is required. UL listed Nullifire, Pyrocrete and Pyrolite products combined with the proven performance of Carboline primers and topcoats, give you a fireproofing system for protection and beauty.
Carboline offers technical support form specification to application. Carboline’s specification assistance provides optimum cost analysis and system recommendations while Carboline on site fireproofing experts ensure quality control during application.
Where do you need fireproofing?
Fireproof – Atrium/Steel
Fireproof – Elevator Shaft’s/Stairwell’s
Fireproof – Support Structural Steel
Fireproof – Roof Truss’s
Fireproof – Floor/Beam Assembly
Fireproof – Parking Garage’s
Fireproof – Arenas/Mechanical Rooms
Fireproof – Drop Ceilings